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STATIC
CHECKLIST (Example
only. This list is
NOT exclusive)
Codes
: V = visual, T= temperature probe, M.001 = measurement to nearest
thousanth of inch., G = reading from gauge
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7.0 |
Lock
out the machine and obtain operating manual(s) from client. |
NOTES |
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7.1 |
ELECTRICAL PANELS – External check.
Is the
panel closed when the process is in operation.
Check
for broken or damaged breaker levers & lock-outs, switches, buttons, gauges,
cable restraints & all exterior cable panel connections, bare or damaged
wires. |
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7.2 |
LIGHTS, GUARDS, GATES & SUPPORT WHEELS.
Have the operator
check/prove the interlocks.
Check
for damage, rubbing, broken or missing attachments.
Check
light bulbs, locks, hinges & hasps.
Check
rollers, wheels & foot and hand brakes. |
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7.3
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OPERATING LEVERS, BUTTONS, HANDWHEELS,
CRANKS & CAMS
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7.4 |
INSTRUMENTS, GAUGES & DIALS.
Completeness and condition |
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7.5 |
SLIDES, TABLES, GIBS, SPLINES & LEADSCREWS.
Check
wear & lubrication
Check
slides and tables for level.
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7.6 |
KEYS, COLLARS, RETAINING RINGS & LOCKING RINGS.
Check they are in place. |
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7.7 |
CIRCLIPS, COTTER PINS, ROLL PINS, LOCK NUTS |
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7.8 |
BELTS, DRIVE BANDS, CHAINS & SPROCKETS.
Remove
chain guards and check belts and bands for tension, cracks and
wear. Are any missing.
Record
belt type, size and number. Ask client supervisor if they keep spare
belts/chain in stock?
As
necessary, treat with belt dressing or grease chains.
Table top belts. Check direction is correct
& catenary.
Check
sprockets for wear, loose keys and set screws.
Record
number of grease nipples to be serviced and oil baths and condition.
Replace
guards. |
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7.9 |
GEARS & SCROLLS.
Mesh, keys, teeth, set screw |
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7.10 |
GEARBOXES, REDUCERS, CRANK CASES.
First time record the
information from the ID plate.
Check
oil levels
Check
that breathers are in place and clear.
Check
for leaks
Add oil
as necessary. Make sure that sight glasses are clear and functioning when
oil added.
Record
number of grease nipples to be serviced. |
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7.11 |
RESERVOIRS.
Clean oil reservoirs, are filters involved? |
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7.12 |
FILTERS.
Check filters, size and type, cleanliness. |
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7.13 |
VALVES.
Check for operating flow control.
Pressure test safety valves on air receivers.
Check
glands and seals for leaks. |
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7.14 |
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7.15 |
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7.16 |
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7.17 |
BEARINGS.
Roller, ball, Babbitt, bushings
Check
for grease, noise, heat and other signs of failure. |
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7.18 |
MOTORS.
Check motors. First time record the information from the ID plate.
Electrical box exterior connections and cover plate.
Housings, shrouds, belts, couplings & bearings.
Record
number of grease nipples to be serviced |
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7.19 |
FANS, BLOWERS, COOLING SYSTEMS
Housings, shrouds, belts, couplings & bearings.
Is there
any way to check flow?
Record
number of grease nipples to be serviced |
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7.20 |
CLUTCHES.
Check clutches (Types – plate, dog, magnetic, fluid transmission)
Bearings, plate thickness, spring tension, trigger mechanism,
Is
lubrication involved if so, what is to be checked? |
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7.21 |
COUPLINGS.
Remove coupling guards and check wear.
Record
number of grease nipples to be serviced and oil baths and condition.
Record
condition of spacers or inserts if accessible.
Record
undue wear or obvious misalignment.
Replace
guards. |
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7.22 |
PUMPS.
First time record the information from the ID plate. Check glands and
seals for leaks.
Check
pressure and flow gauges are functioning
Record
number of grease nipples to be serviced |
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7.23 |
FLYWHEELS.
Check fly wheels, bearings, brakes, guards, balance.
Record
number of grease nipples to be serviced |
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7.24 |
BRAKES
Check for functionality.
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7.25 |
CONVEYORS.
Conveyor drives, bands, drive chains, tracking, belt, chain,
skate or roller condition, sprockets, guarding. |
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|
Manufacturing
Inc.
